This is an upgrade to the Ultimaker2 3D printer for people who have spools that do not fit the original spool holder, and spools that are too tight and thus do not feed smoothly, causing under-extrusion.
It is composed of two assemblies: a replacement for the filament guide and a replacement for the spool holder. Both utilizes ordinary skateboard bearings to achieve smooth rotation. The conical shape of the spool holder allows for any sized spool to be used, easily swapped because it uses a wing nut.
Files are available on YouMagine. I want to emphasize that I am sharing the STEP files, not just STL, because STL are harder for people to import and modify than STEP files. SolidWorks files are also provided.
The cross section images shows you how to assemble the upgrade parts. The screw diameters are #6 for the filament guide and 5/16″ for the spool holder. Please figure everything else out from the cross section images.
You should probably go to other tech websites for all the details but I’m using my own blog to jot down my thoughts. (I will update this post with each passing day of CES 2015) Continue reading
I have been using my new Aquarium Computer for a week now. It’s performance is great, but that is subjective, because I built it for my own needs and I feel that it meets them perfectly. The circuit I built for it is having problems, I will investigate further.
My trusty laptop is showing its age. 8 GB of RAM is not enough for the amount of 3D stuff I do now, and it can’t run the latest games at all any more. Since I got a full time job now (instead of a constantly travelling student), it’s time to get a desktop PC (first PC build, yay). But the process of building a PC is pretty boring, it’s just an exercise of picking out compatible parts for the right price. I decided to make it slightly more interesting by submerging the entire computer in a fish tank full of mineral oil.
UPDATE March 2015, I added a funny naked HDD activity indicator
Some pictures from the build process
Short Story (long story later, technical details and stuff):
Intel i7 4790S, Nvidia GTX 970, H97M chipset, Corsair CX600M. Built onto a polycarbonate tray that is then dipped into a fish tank full of mineral oil. Fancy features like bubbling treasure chest, NeoPixel LED strip, oil pump+radiator, temperature monitoring, removable SSD.
(part list? fine… here… these are not the prices I paid but here it is http://pcpartpicker.com/user/frank26080115/saved/HFDmP6)
Comments and questions are welcome, I would love to chat with you!
Reddit posts, please upvote: http://www.reddit.com/r/battlestations/comments/2pdd3q/aquarium_computer_mineral_oil_submerged_details/ and http://www.reddit.com/r/buildapc/comments/2pdeak/build_complete_aquarium_computer_mineral_oil/
Hi Hack a Day visitors, small correction: there’s 32 GB of RAM, I just didn’t put the same item twice in the part list.
News/Updates will be posted at the bottom of this page
Most micro (palm sized) quadcopters are RTF and comes with a crappy cheap transmitter, and I really want to use my awesome expensive Taranis. I found out that Q-Bot comes with a tiny transmitter module that I can connect to my Taranis.
I didn’t want some ugly thing dangling off of my Taranis so I decided to 3D print a module that will contain the Q-Bot transmitter circuitry and plug into the Taranis’ module bay, which fits “JR” style transmitter modules.
and here is what it looked like before:
The 3D files (SLDPRT, STEP, STL) Continue reading
3D printed using my Ultimaker2 and many colors of PLA plastic at 100% in-fill. It is my first design, featuring folding arms, tucked away electronics, and anti-vibration mounted flight controller. It is designed to be friendly with FDM 3D printers, employing some special techniques. The frame is extremely strong.
I need more practice. I need to buy a few more propellers and few more batteries as well so I can practice for longer.
Flight controller is a Continue reading
Continuing from my previous FrSky X4R-SB hack (read for some context), I really wanted Smart Port telemetry to work with Naze32. I forked the original baseflight firmware and added two key new functionalities:
- implemented the Smart Port telemetry protocol
- GPS can be assigned to any serial port (as opposed to only one port)
- this is important because we are running out of ports
- I made it possible for GPS to be connected to software/bitbang serial, to free up a hardware UART
please read my fork’s wiki, at this time, I can only test with my limited hardware, more help testing/coding would be appreciated.
Update 10/26/2014: I was asked to make the same contribution to Cleanflight, which I have done today.
The new forked firmware requires a circuit modification on both the X4R-SB and Naze32, see pictures: Continue reading
I am building a quadcopter using a FrSky Taranis X9D radio. It came with a FrSky X8R receiver. I wanted to keep my wiring clean by using the S.BUS feature on the FrSky receivers, I purchased a smaller FrSky X4R-SB receiver. The X8R has 8 PWM channel pins and the X4R-SB has 3 PWM channel pins, but if I use S.BUS (which is serial, not PWM), I can access 16 channels using only 1 pin, on both X8R and X4R-SB. The X4R-SB is much smaller, making it more ideal. (do not confuse the X4R-SB with the D4R-II, this is important, D4R-II uses CPPM, not S.BUS)
(update 10/25/2014: a follow up hack for Smart Port)
I want to use a Naze32 flight controller, which is open source and does have code to interpret S.BUS protocol. S.BUS is UART communication but it is inverted and the Naze32’s UART cannot accept inverted input. Continue reading
There is a law of the universe which states that if you own a Raspberry Pi and a 3D printer, you must print a case for it.
There are plenty of case designs for the original R-Pi Model B, and some for the R-Pi Model B+, but there are a few minor annoyances I noticed about them. Plus I really like DIY my own designs, so I designed my own case to suit my own needs.
- Designed specifically for 3D printing, meaning careful attention to how plastic is extruded, no weak spots, and no overhangs. Plenty of fillets and chamfers.
- No screws required. The case is held together using latches that take advantage of the plastic’s natural flexibility. It is designed for just sitting on a desk, or attached via velcro/double-sided-tape.
- I also designed a small case for the camera, which follows the same principles.
These parts are because I am going to set up a web server for my 3D printer, running OctoPrint and also serving live video through the camera. I also setup a cron job to take a picture periodically and upload it to this server. I can also stream video to my Ustream channel. (neither of these servers are 24/7)
I am sharing all of the source files for the models, not just STL files. It is very annoying when people only share STL files, because STL are not import or editing friendly. With my SLDPRT file, you can change one height dimension inside and it will re-adjust the entire case, maybe if you need more clearance on the bottom for screws.
files for R-Pi case
files for camera case
The Ultimaker2 3D printer has a problematic filament feeder mechanism assembly. When the filament is stuck and the feeder motor turns, it can grind away the filament, causing a gouge in the filament. The gouge makes the problem worse since the tensioner bearing will force the gouge into the feeder’s knurled wheel more, causing even more grinding. This jam happens frequently because sometimes even if the temperature sensor reports that the print head hot end has heated up, the plastic hasn’t melted yet and can’t move yet.
The Ultimaker2’s feeder design is both beautiful and disappointing. It is beautiful in the sense that is is symmetrical and compact. If you had a dual extruder, you can use the same feeder mechanism for both feeders, cutting down on manufacturing costs. But it is impossible to disassemble without removing the stepper motor because the same 4 screws that holds the feeder together also holds the stepper motor in place. If you attempt to open the feeder mechanism to clear a jam, the motor will fall off. The motor is also covered by a metal casing so you need to remove the casing as well. This is very annoying.
There is no other way to move the tensioner bearing because the design is so compact and the spring is tight. There is no other way to remove the feed tube either.
What I needed was a feeder mechanism that can be opened up without removing the stepper motor, and also allow the tensioner bearing to be moved out of the way easily. I came up with the following design:
I have 3D printed many things recently. Here are two items that you will find interesting (they are interesting to me because I am experimenting with certain design techniques). One is a box to hold delicate drill bits. The other is a filament spool holder for my Ultimaker.
Please continue reading.
I purchased the Ultimaker2 recently and I’ve been heavily using it.
Before I begin, here are some of this weekend’s prints:
Now for the review…
I got a new 3D printer, a Ultimaker 2. After testing it out with some small test prints, I printed my first own custom design on this printer. (I’ve only designed for SLT printing previously and not extrusion printing before, this is my first design for extrusion printing).
It’s an adapter that holds my smartphone (Samsung Galaxy Note 3 with a wireless charging S-View flip cover case) and has threads (a 1/4″-20 threaded nut) so it can be mounted to a standard camera tripod. This phone has 4K video recording so why not?
The design is very custom because I need to consider the fact that I have a S-View flip cover case.
(I know I could also use threaded metal inserts, but nuts are easier to buy at the local Home Depot)
Nothing geeky to talk about. I managed to rent a 1 BR apartment in San Mateo for about $1725/month in a pretty good spot (but whoever built the place did not seem to own a ruler and whoever painted it didn’t own masking tape). Here’s me planning the layout using SolidWorks and Ikea’s catalog.
More reviews/ranting (I am still in temporary housing, I can’t do much fun DIY stuff, but I have been buying things)… Continue reading
Just two rants… Continue reading
My project involving the PlayStation 4 and DualShock 4 has caught the attention of Sony, and after interviewing me, Sony Computer Entertainment America hired me as hardware engineer for PlayStation peripherals. Today is the day I take a one way flight from Toronto to San Francisco, and tomorrow will be my first day! Follow your passion, don’t be afraid to fail, and don’t be afraid to show off your skills.
And since I’m leaving my family… Continue reading
I have a PlayStation Gold wireless headset, for chatting with people I play video games with. It usually recharges via a USB cable but I wanted a recharging stand for it, so that the USB connector does not suffer from wear-and-tear and I don’t have to worry about managing yet-another-USB-cable.
More pictures below Continue reading
I wanted to make a transparent circuit, made with clear acrylic plastic, and the circuit pattern is etched onto the plastic using a laser cutter. The etching forms a groove that is about 0.1mm deep and 0.8mm wide, this groove is filled with conductive ink to form a circuit.
I attempted this experiment, but was met with… Continue reading
Summer is coming so I was worried about cooling the PS4. This stand lifts the PS4 off the desk a bit to give it more airflow. I had this cut by Ponoko, using 9mm thick clear acrylic. If you want to make your own, click here to download the EPS file, follow Ponoko’s instructions.
Another way is to 3D print them using black ABS, but I don’t have a 3D printer. The acrylic is left over from another project, hence why I used it.
I went on a short trip to China, seeing some family and some sightseeing.
No trip is complete without seeing some Chinglish
Some wiring near WuXi (please ignore the camera flash being reflected in the glass window, I was on a moving bus, I didn’t have time to disable my flash)
Some BBQ Pupa
This is a simple 6 port USB device charger with a individual current monitor on each port. The charging current is indicated using RGB LEDs. Blue means slow charge (under 250mA), green means 250mA to 750mA, red means over 750mA, and purple means over 1500mA (for tablets). This circuit involves an ATmega328P (if you do hobby electronics, I bet you have plenty spares of these), INA169 (check out this breakout board), and a OKR-T10-W12.
While this project is not as impressive as my other projects in terms of difficulty, I soldered and Continue reading
I am doing a project that involves a K10DX128 microcontroller from Freescale, which is advertised to have 128 KB of flash memory and 16 KB of SRAM memory. It’s similar to the microcontroller used by the Teensy 3.0 platform. The project involves a lot of dynamically allocated memory because it deals with a lot of files inside a file system.
I ran into one of those “sometimes it happens, sometimes it doesn’t happen” bugs that causes a hard fault. Tracing the source of the hard fault lead to a few ordinary SRAM storage instructions, and apparently it happened half way through processing the list of files. This made me suspect that the memory was allocated incorrectly, and I checked all the things I should check(the address of the allocation, how much memory I should have, the status of my stack, the linker script, etc).
Why did you do this?
I like playing shooter games on PC but my laptop is too weak to play them. Game consoles do not support USB keyboards and USB mouse, they only support gamepads. Gamepad controls are not suitable for shooter games, using a keyboard and mouse is much more comfortable for gameplay.
How does it work?
I designed a circuit that features a microcontroller and USB hub. The keyboard and mouse plugs into the USB hub, and then the microcontroller takes the data from the keyboard and mouse, translates them to the data format used by the PlayStation 4. It does the translation in a way as though the mouse was the right thumbstick, and the keys are mapped to buttons (the WASD keys are mapped to the left thumbstick).
If you want to buy one from me, you can’t, I don’t want to sell anything. If you want to buy something similar from somebody else, try the XIM4 (my top choice), CronusMAX, Venom X, etc. (if there’s another product you would like to see on this list, give me one to try out first, and I’ll add it if it works)
Latest News – July 20 2014
I wanted to share this story because I am very happy that I finally managed to get this far! Anybody who is attempting this and thought it was impossible to do can now breath a sigh of relief because it definitely can be done.
I have already accomplished a similar project that worked with a PS3 (UsbXlater), something that connected to the PS3 via USB that translated keyboard and mouse data format to gamepad data format.
Once the PS4 launched, I reversed engineered the USB protocol used by the DualShock, and then attempted the same technique. But… Continue reading
Since the RN42HCI does not support SSP (see previous weekly report post), I’ve switched to using a USB Bluetooth dongle to perform the spoof. This will allow me to get a huge data rate improvement, but at the cost of an USB port. I’ve made massive improvements to the USB host code, and my Total Phase Beagle USB 12 Analyzer really proved itself by telling me exactly how many tokens were sent and how many NAKs were received, which allowed me Continue reading
I am playing around with BTstack (an open source Bluetooth stack) as a part of my on-going efforts to spoof a DualShock 4. After a bit of coding, I got it compiled into the UsbXlater firmware and now I am testing it.
One huge problem I ran into is that the RN42HCI I purchased from Microchip does not seem to support SSP (simple secure pairing). The Microchip website clearly states that the RN-42 is a Continue reading
Spoke too soon about the DualShock 4’s Bluetooth security, although the link level authentication is figured out, it seems like Sony employed a challenge and response authentication mechanism over the HID channel itself. It was hard to spot because it occurs periodically at a slow rate, and it seems to tolerate up to 16 failed attempts before the PlayStation stops responding to an unauthenticated DualShock. 16 failed attempts is 8 minutes, and when I am doing reverse engineering, I only capture a few seconds worth of data. Matlo from GIMX pointed this out to me. Thanks!
This is bad news, the challenge key is huge, cracking it is out of the question. Continue reading
Things are going slow on UsbXlater but I am making progress. I’ve written some utilities to store persistent data in flash, with wear leveling! I figured out how to get the hardware CRC peripheral working inside the STM32F4 in a way that will allow it to spoof the CRC used inside a DualShock. I have started writing a minimal Bluetooth implementation for UsbXlater, but this is a huge undertaking and will take up a lot of time.
I got as far as enumerating a USB Bluetooth dongle, and then sending it a reset command and a read BD_ADDR command. I can get the command complete event back, and Continue reading
I haven’t worked on the firmware for the UsbXlater for a while. This is because I really want it to work on the PlayStation 4 by spoofing the DualShock 4, but after some heavy investigation. It seems like this is impossible (in the sense of spoofing).
On the DualShock 4 circuitry, I have recently found the UART (aka serial port) pins for the Bluetooth module’s HCI (host controller interface). I used my logic analyzer to capture the data from the HCI. The results are posted on my wiki page about the DualShock 4, along with the pcap file with the entire capture.
The PlayStation 4 does not seem to accept input through USB. I did get UsbXlater entirely working and replicating the behaviour of a real DualShock 4, but the PlayStation does not respond. The Bluetooth connection is always active during this time.
Over Bluetooth, it seems that the L2CAP packets that are sent containing the report contains 4 bytes at the end that appears to be random. This could mean it’s a checksum or a hash. Update: it’s a CRC32, with a standard initial value. It’s easy to generate and I’ve already tested it on my sample capture data, so that’s good news. Credit goes to Matlo from GIMX
I do have a new version of the UsbXlater hardware that I can get assembled next week. It will emulate button presses on the DualShock 4 directly using electrical signals connected to the buttons themselves, instead of digitally through spoofing data streams.
I am aware that CronusMax has a “proof of concept” video of his hardware working on the PS4, but that video is a fake, what he did is program it to act as a HID keyboard, which only works in the menus. This is why the video does not show gameplay and why he does not plain outright say that it will be supported. Everybody who is making a device similar to XIM or Cronus or Eagle Eye Converter or UsbXlater is facing the exact same difficulties I am facing. I am disappointed in Cronus because the video’s purposes is probably to drive up pre-orders for people who are hoping for PlayStation 4 support which might never come.
I got a few things from Monoprice and I thought I’d share some important facts about them.